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Integral Automation

Automation Projects

Caps assembling machine

Function
This machine allows to assemble plastic caps of 2 or more components in different formats and sizes.

Types of caps assembled
• Doy-pack
• Tip caps
• Disc top
• Flip top
• Push-pull
• Among others

Characteristics
• Vibration cap feeder
• Placement station
• Discard chute
• Display and control panel
• Security guards
• Automatic stop due to missing covers, door opening, insufficient pneumatic pressure

Components assembling machine

Function
This machine allows to assemble from 2 to more components and is made up of several stations that allow such assembly.

Types of components assembled
• Caps with liners
• Cloth clips
• Roll on containers
• Handy electrical box
• Plugs
• Pens
• Pet bottle handle
• Among others

Characteristics
• Vibration cap feeder
• Placement station
• Discard chute
• Display and control panel
• Security guards
• Automatic stop due to missing covers, door opening, insufficient pneumatic pressure

Dosing machine

Function
To dose liquid, pastes and creams into various containers as required. We manufacture linear and rotary type dosing machines for various formats.

Types
Linear: with production speed up to 80 bottles per minute
Rotary with production speed up to 250 bottles per minute

Characteristics
• Individual component control
• Touch panel for access to service menus and fault warning
• Security guards

Capping machine

Function
To cap jars for different formats and materials

Types
Linear: with production speed up to 40 bottles per minute
Rotary: with production speed up to 150 bottles per minute

Characteristics
• Component feed stations
• Capping Station
• Linear girdles
• PLC synchronism and control
• Security guards

Rotatory monoblock filling and capping machine

Function
To automate dosing, capping and capping in a continuous process

Characteristics
• Production speed: up to 200 bottles per minute
• Continuous rotary drive
• Central rotary system
• Component feeding stations (plugs and caps)
• Linear girdles
• Synchronism and PLC control with display

Filling & capping lines

Function
To automate production processes in various stages using various components and subsystems

Characteristics
The machine is composed by the following stations:
• Dosing station
• Capping station
• Conveyor belt
• Feeding station
• Exit station

Production speed: 100 – 300 pieces per minute

Robotic arm

Function
To move parts from one point to another to integrate automated processes.

Characteristics
The system performs “pick and place” operations, transferring parts for the assembly of different types of components

Box forming machine

Function
To perform the process of automatically forming, folding and sealing the carton box. The machine is designed to be easily adapted to different box sizes

Characteristics
• Individual control of machine components
• Touch panel for access to service menus and fault warning
• Security guards
• Automatic stop due to absence of boxes, door opening or insufficient pneumatic pressure

Quality control system

Function
To verify the correct position of the product in production lines.

Characteristics
• Transport belts and transfer to position reader
• Verification control through cameras
• Synchronism and PLC control with display

Packaging system

Function
To feed, sort and pack products to and from the production line

Characteristics
• Components entry station
• Transport stations
• Packaging stations
• Pneumatic drive

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